Falk-PLI Professional Services Overview

• Reheat Furnaces
• Walking Beam Furnaces
• Hearth Furnaces
• Extractor Surveys
• Color Mapping of inside hearth refractory elevations
• Ramp survey

• Roughing and Finishing Mills Operation
• Mill Post Liners –Backups, Bed Liners, Mae West
• Mill Window Opening, Skew, Lean, Twist, Wear, Machining
• Mill Shoes
• Passline Elevations and Mill Centerline calculations and verification
• Stretch Monitoring
• Screw Downs / Worm Drives
• Interstand Looper Roll position and alignment
• Side Guides centerline
• Roll Chock Impact Loading
• Roll coolant spray headers installation and as-built
• Sizing Press Rolls
• Edger Rolls
• Crop Shears
• Leveling Systems

• Table Roll Surveys
• Delay Table Rolls
• Hot Run Out Table Rolls
• Furnace Rolls
• Passline Elevations, Lean, Skew and Wear – Color Graphing

• Coiler Area
• Alignment of coiler pinch rolls / Pinch Roll Pockets
• Mandrels

• Conveyor Systems
• Chain Conveyors
• Walking Beam Conveyors
• Scale Weighing Equipment
• Automatic Banding Equipment
• Coil Marking equipment

• Hot  Sheet Mill Finishing and Shipping
• Side Trimming – Trimmer knives
• Slitting
• Passline and Centerline determination and verification
• Tension Reel Alignment
• Dynamic Survey of mandrel

• Quality Assurance and Quality Control - Sheet Inspection Equipment
• X-ray – C Frame Equipment elevation and alignment
• Quality Defect Detection System Camera Passline Rolls and Equipment alignment
• Shape Roll – Alignment
• Roll Crown Calculations with Graphics
• Wrap Angle Calculations

• Roll Shop
• Work Roll and Back Up Roll Chocks
• Work Roll And Back Up Rolls
• Roll Crown Calculation and Color Mapping Graphics
• Roll Grinder Dynamic Operation alignment check

• Overhead Crane System
• Rail Alignment Survey
• Crane Bridge Square Check
• Crane Bridge Beam Camber Check
• Gearbox and Shaft Alignment Check
• Building Column Plumb Measurement
• Building Girder Beam Check
• Building Structure Defect Scans

• Mill Stand Main Drives
• Gearing
• Gearboxes
• Pinion Stands

• Rotating Equipment
• Motors Shaft Alignment
• Motor Base Survey  - Rotor / Stator location verification
• Generators
• Pumps
• Gearboxes

• Horizontal and Vertical Control Establishment
• Passline Calculations and field verification
• Centerline Calculations and field verification
• Benchmark and Monument Control installation

• 3-D Volumetric
• Piping/Conduit/Ductwork As-built and Design
• Structural Steel System Components
• As-built and Design
• Scan of Existing Conditions
• Identify Maintenance and Repair Issues

• Detailed Laser Scanner Work of Existing Conditions
• Equipment Removal
• Equipment Installation
• Equipment Clash Detection between component pieces
• Large Crane Pick Placement and Movement
• Operator Line of Sight Studies and Cube Maps Photos
• Flume – New liner verification with clash detection

• Dynamic Coiler Mandrel Survey

• 3rd Party Verification of Original Equipment Manufacturer and Rebuilt Equipment

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